1. Epoxy Resin Flooring Systems
Epoxy resin flooring systems are the backbone of industrial and commercial flooring where strength, durability, and chemical resistance are critical.
Key Characteristics:
• High compressive and impact strength
• Excellent resistance to oils, fuels, solvents, and chemicals
• Seamless, non‑porous finish
• Long service life under heavy traffic
Typical Applications:
• Warehouses & logistics hubs
• Manufacturing & production facilities
• Automotive and engineering plants
• Plant rooms and service corridors
2. Polyurethane (PU) Resin Flooring Systems
Polyurethane resin flooring systems are designed for environments exposed to thermal shock, moisture, and aggressive cleaning regimes.
Key Characteristics:
• Superior thermal and temperature resistance
• Excellent flexibility and crack‑bridging
• High chemical resistance
• Hygienic and easy to clean
Typical Applications:
• Food & beverage processing facilities
• Commercial kitchens
• Cold stores and freezers
• Pharmaceutical environments
3. MMA (Fast‑Cure) Resin Flooring Systems
4. Cementitious & Hybrid Resin Flooring Systems
Methyl Methacrylate (MMA) resin flooring systems are selected for projects requiring extremely fast installation and rapid return to service.
Key Characteristics:
• Rapid curing, even at low temperatures
• Installation completed within hours
• High durability and chemical resistance
• Minimal operational downtime
Typical Applications:
• Live retail and logistics facilities
• 24/7 operational environments
• Time‑critical refurbishments
4. Cementitious & Hybrid Resin Flooring Systems
4. Cementitious & Hybrid Resin Flooring Systems
Cementitious and hybrid resin systems combine resin technology with cementitious strength, creating floors capable of handling extreme mechanical and thermal stress.
Key Characteristics:
• Exceptional impact and abrasion resistance
• High tolerance to thermal cycling
• Moisture‑tolerant installation
• Long‑term structural performance
Typical Applications:
• Heavy manufacturing facilities
• Food processing plants
• Industrial kitchens and wash‑down zones
• Areas with poor or moisture‑affected substrates
5. Specialist Resin Flooring Systems
In addition to standard systems, we design and install specialist resin flooring solutions tailored to specific operational risks.
Specialist Options Include:
• Anti‑static (ESD) resin flooring
• Chemical‑resistant resin systems
• Slip‑resistant safety flooring
• High‑visibility demarcation and line‑marking systems
• UV‑stable resin flooring
Each specialist system is designed to meet regulatory, safety, and operational requirements unique to the environment.
6. System Design, Specification & Compliance
Every resin flooring system we install begins with a technical consultation and engineered specification process. We do not offer generic systems — each solution is designed around the operational reality of the site.
Our specification process considers:
• Substrate condition, strength, and moisture content
• Mechanical load, point loading, and traffic frequency
• Chemical exposure and spill risk
• Thermal movement and temperature fluctuations
• Hygiene, cleaning, and wash-down regimes
• Slip resistance, safety zoning, and demarcation
• Programme constraints and access limitations
Health, Safety & Compliance
Health, safety, and compliance are integral to every resin flooring project we deliver. Prime Industrial Resin Flooring operates under strict health and safety management procedures aligned with commercial construction environments.
Our health & safety framework includes:
• Site-specific risk assessments and method statements (RAMS)
• COSHH assessments for all resin systems
• Compliance with CDM regulations
• Operative training and competency controls
• Dust, noise, and fume management
• Environmental and waste controls
Typical Resin Flooring System Thicknesses & Build-Ups
All resin flooring systems are designed with specific thicknesses and layer build-ups to match operational demands. Selecting the correct build-up is critical to long-term performance and warranty compliance.
Typical system build-ups include:
• Thin film coatings: 300–600 microns
• High-build epoxy systems: 1–3 mm
• Self-levelling resin flooring: 2–4 mm
• Heavy-duty cementitious systems: 4–9 mm
• Extreme industrial systems: 9 mm+
System thickness is determined by traffic intensity, point loading, chemical exposure, and substrate condition, not aesthetics. Under-specification leads to premature failure — a risk we actively engineer out.
Substrate Assessment & Surface Preparation
The performance of any resin flooring system is dictated by the condition of the concrete beneath it. Prime Industrial Resin Flooring treats substrate preparation as a structural process, not a preliminary task.
Our preparation methods include:
• Shot blasting for maximum mechanical key
• Diamond grinding for precision profiling
• Scarification for heavily contaminated or damaged substrates
• Crack chasing, joint treatment, and structural repairs
• Moisture testing and mitigation where required
This approach ensures maximum adhesion, system longevity, and compliance with manufacturer warranties.
Slip Resistance, Safety Zoning & Line Marking
Resin flooring plays a critical role in workplace safety and operational flow.
We integrate:
• Slip-resistant aggregates to specified PTV / R-ratings
• Safety walkways and exclusion zones
• Forklift lanes and pedestrian segregation
• High-visibility line marking and demarcation
• Colour zoning for operational efficiency
All safety features are designed to align with HSE guidance, site-specific risk assessments, and operational workflows.