Food and beverage production facility with hygienic resin floor

Hygienic Flooring/Food & Beverage Production

Resin Flooring for Food & Beverage Facilities

Hygienic, seamless, thermally resistant resin systems for food production, beverage manufacturing, and processing facilities — meeting the strictest food safety and environmental health requirements.

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Food-Safe Flooring for Production Environments

Food and beverage production facilities operate under the most demanding hygiene and safety requirements of any industrial sector. The floor must be seamless to prevent bacterial harborage, thermally resistant to withstand hot water washdowns and steam cleaning, chemically resistant to cleaning agents and sanitisers, and slip-resistant to protect staff in wet working conditions.

We specialise in cementitious polyurethane and specialist resin systems for food and beverage applications — systems that meet BRC, HACCP, and Environmental Health requirements while providing the durability and ease of maintenance that production facilities demand.

Why Food Producers Choose Our Resin Systems

Seamless Hygienic Surface

Seamless resin floors eliminate joints, cracks, and crevices where bacteria, mould, and food debris accumulate — making cleaning and sanitisation faster, more effective, and fully auditable.

Thermal Shock Resistance

Cementitious polyurethane systems withstand the thermal cycling of hot water washdowns (up to 120°C steam), cold storage transitions, and the temperature extremes of food processing environments.

Chemical Resistance

Resistance to food acids, alkalis, cleaning chemicals, sanitisers, and disinfectants that would rapidly degrade standard resin or concrete surfaces.

Anti-Slip Safety

PTV-rated anti-slip aggregate finishes provide the traction required in wet food production environments, meeting HSE guidelines and reducing slip accident risk.

Coved Skirting Details

Seamless floor-to-wall coved skirting eliminates the right-angle joint between floor and wall — a critical hygiene requirement for food safety compliance.

Drainage Integration

Resin flooring systems are installed with falls to drainage, channel drainage surrounds, and drainage gully details that support effective washdown and drainage.

Compliance & Certification

Our food and beverage resin systems are specified to meet BRC Global Standard for Food Safety, HACCP hygiene requirements, Environmental Health Officer inspection standards, and the specific requirements of food sector accreditation bodies. We provide full material data sheets, test certificates, and installation documentation on completion.

BRC Global Standard for Food Safety — Grade A audit compliance
HACCP hygiene requirements — seamless, non-porous, cleanable surfaces
Environmental Health Officer inspection standards
HSE slip resistance — PTV ≥36 for wet food production areas
Food contact safety — materials compliant with EC 1935/2004

Case Study

Case Study: Meat Processing Facility

📍 Yorkshire, UK📐 4,600 m²🔧 Cementitious polyurethane with anti-slip finish, coved skirting, and drainage integration

Challenge: A major meat processing facility required a complete floor replacement following failure of the existing epoxy system due to thermal shock from daily steam cleaning. The new system needed to meet BRC Grade A requirements and withstand the aggressive cleaning regime.

Solution: 9mm cementitious polyurethane system with 3mm anti-slip broadcast aggregate, seamless coved skirting to all walls, and resin channel drainage surrounds. Installed in phases to maintain production continuity.

Result: BRC Grade A audit achieved on first inspection following installation. Zero floor-related non-conformances in three subsequent audits. Client reported a 60% reduction in floor maintenance costs compared to the previous epoxy system.